Suzuka Grandee Vitara
The general information
Maintenance service and greasing
Heater, ventilation and the conditioner
Steering
Suspension bracket
Wheels and tyres
Forward приводной a shaft shaft/bearing. An oil epiploon
Kardannye shaft
Brake system
Engines
Fuel system
Ignition system
Start system
Release system
Transmissions
- Coupling
   The general description
   Diagnostics
   - Service out of a workshop
      Liquid check
      Height of a pedal of coupling
      Free wheeling of a pedal of coupling
      Tube and hose of a liquid for coupling
      The main cylinder of coupling
      The cylinder of work of coupling
    Module repair
Transfer
Forward and back differentials
Windows, mirrors, locks and security measures. An immobilizer
Electric equipment





The main cylinder of coupling

1 — a tank cover
2 — the cylinder
3 — the piston
4 — a pusher bar
5 — a piston stopper

6 — a lock ring
7 — a casing
8 — a counternut
9 — a plug

Removal

 PERFORMANCE ORDER

  1. Clear round a cover of the tank (8) and type a liquid a syringe or something similar.
  2. Remove a hairpin of a plug of a bar of a pusher (5).
  3. Disconnect a tube for a liquid (2) from the main cylinder (1).

Do not suppose liquid hit on the painted surfaces.

  1. Remove a nut (3) and a bolt (4) fastenings of the cylinder.
  2. Remove the main cylinder (1) and a lining.
1 — the main cylinder
2 — a tube for a liquid
3 — a nut
4 — a bolt
5 — a hairpin of a plug of a bar of a pusher
6 — a clip
7 — развальцованная a nut

Installation

 PERFORMANCE ORDER

  1. To pit air from the main cylinder (1), incline it and add liquids.

Having pitted air from the main cylinder (1), close on it a tube aperture that the liquid was not splashed out from it, the tube will not be attached yet.

  1. Establish the main cylinder (1) and a new lining on the case, having attached a bolt, nuts and a hairpin of a plug of a bar of a pusher.

Do not use a lining repeatedly.


  1. Tighten a fixing bolt (1) and a nut (2) to the specified value of the moment of an inhaling. The inhaling moment (a): 13 Н•м (1.3 kg th, 9.5 pounds-foots).
  1. Connect a tube for a liquid and tighten развальцованную a nut to the specified value of the moment of an inhaling. The inhaling moment (b): 16 Н•м (1.6 kg th, 11.5 pounds-foots).
  2. Put greasing on a hairpin of a plug (3) and establish it. “A”: greasing 99000-25010
  3. Fill the tank with the specified brake liquid and check up, whether there is no leak.
  1. After installation pit air from system and check up a free wheeling of a pedal of coupling. Procedure стравливания air the Brake system see in the Head.

Dismantling

 PERFORMANCE ORDER

  1. Remove a casing, and then a lock ring (1) at the piston lowered inside.
  1. Remove a bar of a pusher (2) and gradually submit compressed air to an aperture for pipe connection to remove the piston (3). Be thus cautious, that it has not jumped out.

Check

 PERFORMANCE ORDER

  1. Check up all disassembled parts on deterioration or damages and replace if necessary.
  • Wash out the disassembled parts a brake liquid.
  • Do not use repeatedly the piston (3) and a lock ring (1).

  1. Check up internal diameter of the cylinder on scratches or corrosion. (4) it is better to replace the korrozijnyj cylinder. Corrosion can look as deepenings or excessive roughness of a surface.

It is impossible to grind internal diameter of the cylinder (4) any abrasive materials as it can damage an internal surface of the cylinder.

  1. Wash out the cylinder (4) in a pure brake liquid. Shake out surpluses of a liquid from the cylinder (4). Do not use fabric slices to wipe the cylinder (4) dry as fabric parts cannot be removed from a surface of internal diameter of the cylinder.

Assemblage

Before installation wash out all parts in the specified brake liquid.


 PERFORMANCE ORDER

  1. Put a brake liquid in the piston and the cylinder case.
  2. Establish the piston in the cylinder.
  3. Lower the piston inside and establish a lock ring (1).
  4. Also establish a casing.
1 — a pusher bar
2 — a piston stopper
  1. Tighten a counternut (8) to the specified value of the moment of an inhaling. The inhaling moment (a): 10 Н•м (1.0 kg th, 7.5 pounds-foots).
1 — a tank cover
2 — the cylinder
3 — the piston
4 — a pusher bar
5 — a piston stopper
6 — a lock ring
7 — a casing
8 — a counternut
9 — a plug