Suzuka Grandee Vitara
The general information
Maintenance service and greasing
Heater, ventilation and the conditioner
Steering
Suspension bracket
Wheels and tyres
Forward приводной a shaft shaft/bearing. An oil epiploon
Kardannye shaft
Brake system
Engines
Fuel system
Ignition system
Start system
Release system
Transmissions
- Coupling
   The general description
   Diagnostics
    Service out of a workshop
   - Module repair
      Coupling cover, disk of coupling and flywheel
      Specifications of the moment of an inhaling
Transfer
Forward and back differentials
Windows, mirrors, locks and security measures. An immobilizer
Electric equipment





Module repair

Coupling cover, disk of coupling and flywheel

1 — the bearing of a leading shaft
2 — a flywheel
3 — a coupling disk
4 — a coupling cover
5 — a bolt

6 — the deenergizing bearing
7 — a plug of deenergizing of coupling
8 — a casing
9 — a clip
10 — a support of a plug of deenergizing of coupling

Dismantling/assemblage

The Mechanical transmission (type 1) see the Head.

Removal

 PERFORMANCE ORDER

  1. The special tool (A) hold a flywheel motionlessly and remove bolts of a cover of coupling (1), a cover of coupling (2) and a coupling disk. The special tool (A): 09924-17810.
  1. By means of the special tool (B) and a wrench (2) pull out the bearing of a leading shaft (1).
    • The special tool:
      • (B): 09917-58010 (engine G16)
      • (B): 09923-73210 (engines J20)
  1. Remove the bearing of deenergizing of coupling and a deenergizing plug.

Check

The bearing of a leading shaft and the bearing of deenergizing of coupling

Check up the bearing on smoothness of rotation and replace it if malfunction is found out.

Coupling disk

Measure depth утопления rivets, that is distance between a head of a rivet and a working surface of a disk. If will find out in any aperture depth of a rivet on a working limit, replace a disk.
  • Depth of a head of a rivet:
    • The standard: 1.6 mm (0.06 inches)
    • Working limit: 0.5 mm (0.02 inches)

Coupling cover

 PERFORMANCE ORDER

  1. Check up диафрагменную a spring on excessive deterioration or damages.
  2. Check up a press plate on deterioration or thermal stains.
  3. If malfunction is found out, replace all detail. Do not assort it on a diaphragm and a press plate.

Flywheel

Check up a surface contacting to a disk of coupling, on uncharacteristic deterioration or thermal stains. If necessary replace or repair.

Installation

Before assemblage be convinced that the surface of a flywheel and a press plate is cleared and dried carefully up.


 PERFORMANCE ORDER

  1. Establish a flywheel (1) on a cranked shaft and tighten to the specified value of the moment of an inhaling bolts (2) on which preliminary put hermetic. The special tool (A): 09924-17810. “A”: hermetic 99000-31110.
    • The inhaling moment
      • (): 78 Н•м (7.8 kg th, 56.5 pounds-foots) (engine G16)
      • (): 70 Н•м (7.0 kg th, 50.5 pounds-foots) (engine J20)
  1. By means of the special tool (B) establish the bearing of a leading shaft on a flywheel (1). The special tool (B): 09925-98210.
  1. Level a disk of coupling with the centre of a flywheel by means of the special tool (C), establish a cover of coupling (1) and bolts (2). Tighten bolts to the specified value of the moment of an inhaling.
    • The special tool:
      • (A): 09924-17811
      • (C): 09923-36330 (engine G16)
      • (C): 09923-36320 (engine J20)
    • The inhaling moment
      • (A): 23 Н•м (2.3 kg th, 16.5 pounds-foots)

  • At a tightening of bolts of a cover of coupling (2) compress a disk of coupling by a hand by means of the special tool (C) to centre a disk.
  • Gradually in regular intervals tighten cover bolts in a diagonal order.

  1. Establish a clip (2) on a plug of deenergizing of coupling (1) and put greasing on a plug of deenergizing of coupling (1).
  1. Then establish a plug of deenergizing of coupling (1) and the bearing of deenergizing of coupling (4). “A”: greasing 99000-25010.
  2. Put a few greasings on a leading shaft (3). Then connect a transmission to the engine. The Mechanical transmission (type 1) see the Head. “B”: greasing 99000-25210.

Wrench turn a cranked shaft in a forward part and insert a leading shaft of a transmission (3) on a coupling disk so that were hooked шлицы.