Suzuka Grandee Vitara
The general information
Maintenance service and greasing
Heater, ventilation and the conditioner
Steering
Suspension bracket
Wheels and tyres
Forward приводной a shaft shaft/bearing. An oil epiploon
- Kardannye shaft
   The general description
    Diagnostics
   - Service out of a workshop
      Kardannyj shaft
   Specifications of the moment of an inhaling
   Necessary material for service
   The special tool
Brake system
Engines
Fuel system
Ignition system
Start system
Release system
Transmissions
Coupling
Transfer
Forward and back differentials
Windows, mirrors, locks and security measures. An immobilizer
Electric equipment





Service out of a workshop

Kardannyj shaft

Removal

 PERFORMANCE ORDER

  1. Lift the car.
  2. To remove forward карданный a shaft, execute item 3 — 4.
  3. Merge transfer oil as it is described in the Head Transfer, in Section Oil of a distributing box.
  1. Remove bolts (1) fixing arms of the stabilizer of cross-section stability and lower downwards the stabilizer of cross-section stability (2).
  1. Put levelling labels (1) on a flange of the hinge and карданный a shaft.
  1. Remove карданный a shaft.

Dismantling

 PERFORMANCE ORDER

  1. By means of the special tool (A) remove two lock rings (1). The special tool (A): 09900-06108.
  1. By means of specially tool (B) push out a bearing holder крестовины (1) on 3 – 4 mm (0.12 – 0.16 inches) from a holder of a plug of a shaft (2). The special tool (B): 09926-48010. Length “a”: 3 – 4 mm (0.12 – 0.16 inches).

Before to pull out it, put getting greasing between a holder of the bearing (1) and a holder of a plug (2).


  1. Tapping on a plug (1) hammer (2), completely remove a holder of the bearing (3).
  1. Pull out a bearing holder on the other hand the same as it is described in points 2 and 3.
  1. Push out a bearing holder from outside фланцевой plugs as it is described in points 1) and 2), and then, holding a holder of the bearing (2) pincers (1), knock on фланцевой to a plug and pull out a holder.
  1. Similarly remove a bearing holder on the other hand.
  • Be cautious, that at removal of a holder of the bearing крестовины not to lose its rollers.
  • Temporarily put the removed bearings in крестовину then to establish them in initial position.

Check

 PERFORMANCE ORDER

  1. Check up карданный a shaft and фланцевую a plug on damages and карданный a shaft (1) – on palpation.
  1. If damage is revealed, or shaft palpation exceeds admissible borders, replace. Admissible borders of palpation: 0.8 mm (0.031 inches).

Assemblage

At assemblage necessarily use new lock rings, крестовину (1) and bearings (2). Use of old lock rings, крестовины and bearings Is forbidden.


Be convinced that rollers in a bearing holder крестовины all on a place.


 PERFORMANCE ORDER

  1. Do not forget to put greasing on a bearing holder крестовины. “A”: greasing 99000-25030.
  1. Insert a holder of the bearing (2) into a plug (3), tapping with a copper hammer (1) while it will not rise заподлицо with an end face of a plug (3). Thus insert крестовину (4) into a holder of the bearing (2) that rollers have not dropped out of a bearing holder.
  1. Insert other holder of the bearing (1) from an opposite side into a plug (2), tapping with a copper hammer (3) while it will not rise заподлицо with an end face of a plug (2).
  1. Insert holders of bearings from outside фланцевой plugs the same as it is described above in points 2 - 3.
  2. When will beat a hammer on holders of bearings, put on them a metal plate not to damage a plug.
  3. Reliably establish 4 lock rings on a shaft and фланцевую a plug.

Check up, that each lock ring has been reliably adjusted in grooves.

  1. After assemblage check up, that a plug of a shaft and фланцевая a plug moved smoothly.

Installation

Execute removal procedure in return sequence, paying attention to the following.

 PERFORMANCE ORDER

  1. Before installation clear and examine a sliding part of an end face карданного a shaft (where the oil epiploon contacts) and if there are even small scratches or deformations, modify an end face and again clear.
  1. Then put greasing inside шлиц карданного a shaft. “B”: greasing 99000-25010.
  1. Establish карданный a shaft, having combined levelling labels, differently during movement there can be a vibration.
  1. For an inhaling фланцевых bolts and nuts карданного a shaft observe following values of the moment of an inhaling. At a reuse of bolts back карданного a shaft, put on their carving part cement for carving blocking. “A”: cement 99000-32110. The inhaling moment: фланцевые nuts forward and back карданных shaft — 50 Н•м (5.0 kg th, 36.5 pounds-foots).
  1. For installation forward карданного a shaft execute following steps 6 and 7.
  2. Establish the stabilizer of cross-section stability.
  1. Tighten bolts of a fixing arm of the stabilizer of cross-section stability to the specified value of the moment of an inhaling. The inhaling moment: a bolt of a fixing arm of the stabilizer of cross-section stability (a): 23 Н•м (2.3 kg th, 17.0 pounds-foots).
  1. Fill in transfer oil as Oil of a distributing box in the Head Transfer is described in Section.