Suzuka Grandee Vitara
The general information
Maintenance service and greasing
Heater, ventilation and the conditioner
Steering
Suspension bracket
Wheels and tyres
Forward приводной a shaft shaft/bearing. An oil epiploon
Kardannye shaft
Brake system
- Engines
    Mechanical part of engine G16
   - Mechanical part of engine J20
       The general description
      - Routine maintenance
         Compression check
         Check of depression of the engine
         Check of pressure of oil
         Filtering element of the air filter
         The case throttle заслонок and an inlet collector
         Exhaust system collector
         Cover of a head of the cylinder
         Маслосборник and a grid of the oil pump
         The oil pump
         Cover of a chain of synchronisation
         The second chain of synchronisation and натяжитель chains
         The first chain of synchronisation and натяжитель chains
         Cam-shafts and regulators клапанного a backlash
         Valves and head of the block of the cylinder
         Pistons, piston rings, rods and cylinders
       Assembly armature of the engine
      The special tool
      Necessary service materials
      Technical characteristics of the rotating moment of an inhaling
    Engine cooling
Fuel system
Ignition system
Start system
Release system
Transmissions
Coupling
Transfer
Forward and back differentials
Windows, mirrors, locks and security measures. An immobilizer
Electric equipment





Cover of a chain of synchronisation

Components

1 — a cover of a head of the cylinder
2 — a lining of a cover of a head of the cylinder
3 — lateral consolidation of a head of the cylinder
4 — кольцеобразное consolidation
5 — маслосборник
6 — a grid of the oil pump
7 — a chain cover синхронизации*

8 — a pulley коленвала
9 — a pulley bolt коленвала
10 — oil consolidation
11 — a nut of a cover of a head of the cylinder
12 — a bolt of a grid of the oil pump and an arm bolt
13 — a bolt and a nut маслосборника
14 — a bolt of a cover of a chain of synchronisation


Put hermetic 99000-31250 on the interfaced surface of a cover.

Put hermetic 99000-31140 on the interfaced surface of a head of the cylinder and the cylinder block.

The rotating moment of an inhaling.

Not to use repeatedly.

Grease with engine oil sliding surfaces.

Removal

 PERFORMANCE ORDER

  1. Disconnect a negative cable from the accumulator.
  2. Merge engine oil.
  3. Merge antifreeze.
  4. Remove маслосборник and a grid of the oil pump, having addressed to Section «Maslosbornik and a grid of the oil pump» in this Chapter.
  5. Uncover cylinder heads, having addressed to Section the Cover of a head of the cylinder in this Chapter.
  1. Remove a bypass water pipe (1) and bypass a hose №2 (2).
  1. Remove the fan of cooling and a fan casing, having addressed to Razdelu Mufta of the fan of cooling system in the Head engine Cooling.
  2. Remove a generator belt, having addressed to Section a generator Belt in the Head electric equipment System.
  3. Remove a pulley of the water pump (4).
  4. Remove the tension device for a belt of the generator (5).
  1. Remove a single pulley of a belt of the generator (1).
  1. Disconnect a final hose of a radiator (3) from a thermostat cover.
  2. Without disconnecting hoses, remove compressor A/S from an arm of the compressor (2) (if that is available).
  3. Remove compressor A/S arm if that is available.
  1. Pull out a pulley bolt коленвала. To block a pulley коленвала (1), use the special tool (the holder of a pulley коленвала). The special tool: (): 09917-68221.

Do not forget to use a below-mentioned bolt (2) for fastening of the special tool to a pulley коленвала. The size of a bolt: М8, Р1.25, Length = 45 mm. Force: 7 т.


1 — a pulley коленвала
2 — a bolt
3 — a wrench
  1. Remove a pulley коленвала (1). If it is difficult for removing, use special tools (a stripper of a steering wheel and a stripper of bearings). If bolts of a stripper of a steering wheel too long, replace them with bolts of suitable length.
    • The special tool
      • (): 09944-36011
      • (): 09926-58010
  1. Uncover synchronisation chains.

Cleaning

 PERFORMANCE ORDER

  1. Clear a condensed surface on a cover of a chain of synchronisation, картере, the block of cylinders and a head of cylinders.
  2. Erase oil, old hermetic and a dust from a condensed surface.

Check

Check up an edge of oil consolidation on presence of defects or other damages. Replace if necessary.

Installation

Repeat dismantle procedure upside-down to establish a cover of a chain of synchronisation, without forgetting about below-mentioned points.

 PERFORMANCE ORDER

  1. By means of the special tool (a fitter of bearings) put new oil consolidation so that its surface has been lapped with edge of a cover of a chain of synchronisation. The special tool (): 09913-75510.
  1. Put hermetics "And" and "In" on areas.
      • "And": Hermetic 99000-31250
      • "In": Hermetic 99000-31140
"And": 3 mm (0.12 inches)
«b»: 2 mm (0.08 om/)
1 — a cover of a chain of synchronisation
2 — a cylinder head
3 — the cylinder block
4 — position of an adjusting pin
  1. Grease with engine oil edge of oil consolidation, and then establish a cover of a chain of synchronisation (1). Fasten bolts (3) to the specified rotating moment.

Before to establish a cover of a chain of synchronisation be convinced that the bolt is reliably fixed. The rotating moment of an inhaling: a bolt of a cover of a chain of synchronisation (): 11 Н•м (1.1 kg th, 8.0 pound on foot).


1 — a cover of a chain of synchronisation
2 — a nut
3 — bolts
  1. Establish a pulley коленвала (1). To fix a pulley коленвала, use the special tool (the holder of a pulley коленвала). The special tool (): 09917-68221.

Do not forget to use a below-mentioned bolt (2) for fixing of the special tool to a pulley коленвала. The size of a bolt: М8, Р1.25, It is long = 45 mm. Force: 7 т. The rotating moment of an inhaling: a pulley bolt коленвала (): 150 Н•м (15 kg th, 108.5 pound on foot).


1 — a pulley коленвала
2 — a bolt
3 — a wrench
  1. Establish an arm of compressor A/S (2) if that is available. Fasten arm bolts to the specified rotating moment. The rotating moment of an inhaling: a bolt of an arm of the compressor (): 55 Н•м (5.5 kg th, 40.0 pound on foot).
  2. Establish a single pulley of a belt of the generator (1). Fasten a nut to the specified rotating moment. The rotating moment of an inhaling: a nut of a single pulley of a belt of the generator (b): 42 Н•м (4.2 kg th, 30.5 pound on foot).
  1. Connect a final hose of a radiator (3) to a thermostat cover.
  1. Establish the tension device for a belt of the generator (4). Fasten bolts to the specified rotating moment. The rotating moment of an inhaling: a bolt of the tension device for a generator belt () — 25 Н•м (2.5 kg th, 18.5 pound on foot).
  2. Establish a pulley of the water pump (3).
  3. Establish a generator belt, having addressed to Section a generator Belt in the Head electric equipment System.
  4. Establish a belt of the cooling fan, the pulley of the fan cooling the fan and a casing.
  1. Establish a bypass pipe (1) and water bypass a hose №2 (2).
  1. Establish a cover of a head of the cylinder, having addressed to Section the Cover of a head of the cylinder in this Chapter.
  2. Establish маслосборник and a grid of the oil pump, having addressed to Razdelu Maslosbornik and a grid of the oil pump in this Chapter.
  3. Adjust a tension of a belt of the cooling pump, having addressed to Section Regulation and check of a tension of a belt of the cooling fan in the Head engine Cooling.
  4. Fill in in cooling system antifreeze, in forward differential трансмиссионное oil, in the engine engine oil and in system of a steering with strengthening a special liquid.
  5. Check up, whether there is no leak of antifreeze, leak of oil, leak of a liquid for system of a steering and leak of exhaust gas on each connection.