Suzuka Grandee Vitara
The general information
Maintenance service and greasing
Heater, ventilation and the conditioner
Steering
Suspension bracket
Wheels and tyres
Forward приводной a shaft shaft/bearing. An oil epiploon
Kardannye shaft
Brake system
- Engines
Mechanical part of engine G16
- Mechanical part of engine J20
The general description
- Routine maintenance
Compression check
Check of depression of the engine
Check of pressure of oil
Filtering element of the air filter
The case throttle заслонок and an inlet collector
Exhaust system collector
Cover of a head of the cylinder
Маслосборник and a grid of the oil pump
The oil pump
Cover of a chain of synchronisation
The second chain of synchronisation and натяжитель chains
The first chain of synchronisation and натяжитель chains
Cam-shafts and regulators клапанного a backlash
Valves and head of the block of the cylinder
Pistons, piston rings, rods and cylinders
Assembly armature of the engine
The special tool
Necessary service materials
Technical characteristics of the rotating moment of an inhaling
Engine cooling
Fuel system
Ignition system
Start system
Release system
Transmissions
Coupling
Transfer
Forward and back differentials
Windows, mirrors, locks and security measures. An immobilizer
Electric equipment
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Cam-shafts and regulators клапанного a backlash
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- Do not turn cam-shafts or do not start the engine (i.e. valves should not work) about a half an hour after have repeatedly established hydraulic regulators клапанного a backlash and cam-shafts. As time is required that valves have risen on a place, start of the engine during a half an hour after repeated installation can lead to wrong gearing between valves or between valves and the piston.
- If air has got to a regulator клапанного a backlash, the valve can publish a tapping sound at inclusion of the engine after regulator installation клапанного a backlash. In that case start the engine on half an hour with a speed 2,000 – 3,000 turns in a minute and then air will be продут and knock will stop. If the sound постукивания not to stop, probably, a regulator клапанного a backlash the faulty. If it faulty, replace it. If a faulty regulator not probably to define on hearing among 16 regulators, spend the following check.
About становите the engine also uncover cylinder heads.
Press a regulator a hand (having made effort less than 20 kg or 44 pounds), thus the cam crest should not be on a checked regulator, and check up, whether there is a backlash between a cam and a regulator. If is, the regulator is faulty and should be replaced.
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Diagnostics of noise of a regulator клапанных backlashes
Regulator noise клапанных backlashes can be caused air which has got to regulators клапанных of backlashes, in following cases:
The vehicle has staid about 24 hours and more.
Have replaced engine oil.
Have replaced or have repeatedly established a hydraulic regulator of a backlash.
Engine major repairs.
If you suspect that noise goes from regulators клапанных backlashes, spend the following check.
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Check up engine oil.
Oil level in маслосборнике
If oil level low, add oil to a mark of full refuelling on oil щупе.
If colour of oil has changed or quality of oil has worsened, replace it. Address to Section the Engine in the Head Maintenance service and greasing to receive recommendations about use of certain type of oil.
If leak is found out, eliminate it.
If pressure does not correspond to norm, lead to its norm.
Include the engine on half an hour with a speed 2000 – 3000 turns in a minute, and then air will be blown, and the sound постукивания to stop.
If постукивание has not stopped, probably, hydraulic regulator клапанного a backlash is faulty. If it is not serviceable, replace it. If a faulty regulator not probably to define on knock among 16 regulators, check up the following.
Stop the engine and uncover cylinder heads.
Press a regulator a hand (with effort less than 20 kg or 44 pounds), thus the cam crest should not be on a checked regulator, and check up, whether there is a backlash between a cam and a regulator. If is, the regulator is faulty and should be replaced.
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Components
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The rotating moment of an inhaling. |
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Oil sliding surfaces of each part. |
Removal
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Disconnect a negative cable from the accumulator.
Merge engine oil.
Merge antifreeze.
Remove маслосборник and a grid of the oil pump, having addressed to Razdelu Maslosbornik and a grid of the oil pump in this Chapter.
Uncover cylinder heads, having addressed to Section the Cover of a head of the cylinder in this Chapter.
Uncover synchronisation chains, having addressed to Section the Cover of a chain of synchronisation in this Chapter.
Remove the second chain of synchronisation, having addressed to Section the Second chain of synchronisation and натяжитель chains in this Chapter.
Remove the gauge of position of a cam-shaft, having addressed to the Head System of ignition for engine J20.
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After will remove the second chain of synchronisation, establish a key on коленвале, having turned коленвал. It it is necessary to prevent gearing between valves and the piston.
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Untwist bolts картера a cam-shaft in that order as it is specified in drawing, and take out them.
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Remove картеры a cam-shaft.
Remove cam-shafts.
Remove regulators клапанного a backlash (2).
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Never assort a hydraulic regulator клапанного a backlash.
- Do not press on the regulator case, the oil which is in the chamber under a high pressure, will follow.
- Lower the taken out regulator in pure engine oil (1) and store it there until will establish it repeatedly to prevent oil leak. If you leave it on air, put it in it ковшеобразном the case a face sheet downwards. Do not put it sideways or in ковшеобразном the case a face sheet upwards.
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And — do not apply force. |
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Check
Deterioration of a cam
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With the help a micromeasure measure cam height. If the measured height below norm, replace a cam-shaft. |
Cam height
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Norm
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Limit
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Inlet cam
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40.402 – 40.562 mm (1.5907 – 1.5969 inches)
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40.202 mm (1.5827 inches)
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Final cam
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39.921 – 40.081 mm (1.5717 – 1.5779 inches)
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39.721 mm (1.5638 inches)
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Deterioration of a cam-shaft
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Put a cam-shaft between two V-shaped blocks, and measure its deterioration with the help циферблатного the indicator. If the measured deterioration exceeds specified below norm, replace a cam-shaft. Deterioration of a cam-shaft: a limit: 0.10 mm (0.0039 inches). |
Deterioration of necks of a cam-shaft
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Check up necks of a cam-shaft and картеры a cam-shaft on a subject изъязвления, scratches, deterioration or damage. If any malfunctions are found, replace a cam-shaft or a head of the cylinder with картером. Never replace a head of the cylinder without replacement картеров.
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Check up a backlash by means of a plaster solution. It becomes as follows.
Clean картеры and cam-shaft necks.
Be convinced of that all regulators клапанного a backlash are removed and establish a cam-shaft on a cylinder head.
Put a part of a plaster solution for full width of a neck of a cam-shaft (in parallel a cam-shaft).
Establish картер a cam-shaft.
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Twirl bolts картера a cam-shaft in the small portions while they will not be fastened with the specified rotating moment. The rotating moment of an inhaling: the Bolt картера a cam-shaft () — 11 Н•м (1.1 kg th, 8.0 pound on foot).
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Do not rotate a cam-shaft with a plaster solution inside. |
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Remove картер and by means of a ruler (2) on a surface of a plaster solution (1) measure width of a plaster solution in the widest place.
Backlash of a neck of a cam-shaft:
Norm: 0.045 – 0.099 mm (0.0018 – 0.0038 inches)
Limit: 0.12 mm (0.0047 inches)
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If the measured backlash of a neck of a cam-shaft falls outside the limits norm, measure internal diameter of a neck and external diameter of a neck of a cam-shaft. Replace a cam-shaft or knot of a head of the cylinder, depending on where the deviation from technical characteristics is more.
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Internal diameter of a neck of a cam-shaft (on an admission and on release)
Norm: 26.000 – 26.033 (1.0237 – 1.0249 inches)
External diameter of a neck of a cam-shaft (on an admission and on release)
Norm: 25.934 – 25.955 (1.0211 – 1.0218 inches)
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Deterioration of a hydraulic regulator клапанного a backlash
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Check up a regulator on presence изъязвлений, scratches or damage. If any defect is found out, replace it.
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Measure internal diameter of a head of the cylinder and external diameter of a regulator to define a backlash between a head of the cylinder and a regulator. If the backlash exceeds norm limits, replace a regulator or a cylinder head.
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External diameter of a hydraulic regulator клапанных backlashes
Norm: 30.959 – 30.975 mm (1.2189 – 1.2194 inches)
Internal diameter of a head of the cylinder
Norm: 31.000 – 31.025 mm (1.2205 – 1.2214 inches)
Backlash between a head of the cylinder and a regulator
Norm: 0.025 – 0.066 mm (0.0010 – 0.0025 inches)
Limit: 0.15 mm (0.0059 inches)
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The reduktsionnyj valve of greasing
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Check up редукционный the valve about a contamination and formation of lumps. |
Installation
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Before to establish a regulator клапанного a backlash on a head of the cylinder (1), fill a lubricant flute of a head of the cylinder with engine oil according to the following procedure.
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Fill in engine oil through oil apertures (2) and check up, that oil followed from oil apertures by a sliding part of a regulator клапанных backlashes. Check on the inlet and final parties.
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Establish regulators клапанных backlashes on a cylinder head. Put engine oil round a regulator клапанного a backlash and then establish it on a cylinder head.
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Compare a key (1) on коленвале with a mark of synchronisation (2).
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Establish cam-shafts.
Oil sliding surfaces of each cam-shaft and cam-shaft necks, then establish them, having compared marks of conformity in a head of the cylinder and pins on cam-shafts.
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Establish a cam-shaft in such direction that its end with a groove for the gauge of position of a cam-shaft left on the release party. |
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1 — a pin of a camshaft of inlet valves
2 — a pin of a camshaft of final valves
3 — a mark of conformity for a camshaft of inlet valves
4 — a mark of conformity for a camshaft of final valves |
Establish pins картера a cam-shaft (3).
Put hermetic "And" on a condensed surface картера a camshaft of final valves (2). "And": hermetic 99000-31250.
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1 — a camshaft of inlet valves
2 — a surface картера a camshaft of final valves
3 — pins картера a cam-shaft |
Check up position картеров a cam-shaft.
On everyone картере there are the printed marks specifying in position and a direction for installation. Establish картеры as it is specified by these marks.
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And — I (the party on an admission) or Е (the party on release)
In — position from outside synchronisation chains
With — the party of a chain of synchronisation |
Having oiled bolts картеров, twirl them at first temporarily. Then fasten them one after another. Twist bolts gradually and in regular intervals, and repeat sequence of a twisting three or four times before they will be fastened to the specified rotating moment of an inhaling. The rotating moment of an inhaling: a bolt картера a cam-shaft (): 11 Н•м (1.1 kg th, 8.0 pound on foot).
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1 — a pin bolt
2 — directing to a synchronisation chain |
Establish the gauge of position of a cam-shaft, having addressed to the Head System of ignition for engine J20.
Establish the second chain of synchronisation, having addressed to Section the Second chain of synchronisation and натяжитель chains in this Chapter.
Establish a cover of a chain of synchronisation, having addressed to Section the Cover of a chain of synchronisation in this Chapter.
Establish a cover of a head of the cylinder, having addressed to Section the Cover of a head of the cylinder in this Chapter.
Establish маслосборник and a grid of the oil pump, having addressed to Razdelu Maslosbornik and a grid of the oil pump in this Chapter.
Establish system of cooling and other parts.
Fill in system of cooling with antifreeze, forward differential трансмиссионным oil, the engine engine oil and system of a steering with strengthening by a special liquid.
Check up, whether there is no leak of the antifreeze, a special liquid for system of a steering, leak of exhaust gas and engine oil on each connection.
Check up installation of a corner of an advancing of ignition and if it is necessary adjust, having addressed to Section Check and adjustment of time of an advancing of ignition in the Head System of ignition for engine J20.
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